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Manufacturing Inspection: System
Manufacturing Inspection: System
Battery Pack & MCU Quality Control
All fields auto-save as you type
1.1 RESPONSIBLE PERSONS
1.1.1 The activities in the document should be completed by the workshop team.
1.1.2 This document should be completed by the team with review from the workshop QA management.
1.2 MECHANICAL SYSTEMS BATTERY PACK
NR - GENERAL
Battery box manufacturing:
Is container square?
Select
Yes
No
No welding spatter inside container? – GO / NO GO
Select
GO
NO GO
20x20mm square tube fitted?
Select
Yes
No
LMU and Fuse bracket fits?
Select
Yes
No
Front flap can open?
Select
Yes
No
Lid is square and fits?
Select
Yes
No
DBM foot piece fits?
Select
Yes
No
COMPLETED: WORKSHOP
Select
Yes
No
X
Name
Select Employee
John Doe
Jane Smith
Mike Chen
Sarah Brown
Date
Sign
Clear
Save
Add Person
CHECKED: WORKSHOP SUPERVISOR
Select
Yes
No
X
Name
Select Supervisor
Tom Harris
Lisa Wong
Date
Sign
Clear
Save
Add Person
Cells layout tested within the battery envelope (Packing the cells within 5 minutes)
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
Sufficient space around cells to fit rubber insulation
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
All connection ports fitted without interference
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
1.3 MECHANICAL SYSTEMS MCU
NR - General
Battery box manufacturing:
Is container square?
Select
Yes
No
No welding spatter inside container? – GO / NO GO
Select
GO
NO GO
Rivnuts fitted for the HV plate?
Select
Yes
No
Bracket for CB included and is square?
Select
Yes
No
Bracket for PC board included?
Select
Yes
No
Lid is square and fits?
Select
Yes
No
DBM foot piece fits?
Select
Yes
No
COMPLETED: WORKSHOP
Select
Yes
No
X
Name
Select
John Doe
Date
Sign
Clear
Save
Add Person
CHECKED: WORKSHOP SUPERVISOR
Select
Yes
No
X
Name
Select
Tom Harris
Date
Sign
Clear
Save
Add Person
All components fit in indicated space
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
Sufficient space around components to avoid short
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
All connection ports fitted without interference
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
1.4 ELECTRICAL SYSTEMS
NR - General
COMPLETED: WORKSHOP
Select
Yes
No
X
Name
Select
John Doe
Date
Sign
Clear
Save
Add Person
CHECKED: WORKSHOP SUPERVISOR
Select
Yes
No
X
Name
Select
Tom Harris
Date
Sign
Clear
Save
Add Person
All cells are packed in a series layout
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
All busbars are connected correctly, and bolts are torqued to 6Nm
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
Fuse installed
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
All cell harnessing installed and correctly restrained
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
All BMS harnessing installed and correctly restrained
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
Brass rings quality checked and pulled tested
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
HV link cables manufactured and crimped correctly
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
1.5 RECORD
Record date of production
Select
Yes
No
X
Name
Select
John Doe
Date
Sign
Clear
Save
Add Person
Record batch codes and impedance of each cell
Cell Nr. - 1
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 2
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 3
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 4
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 5
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 6
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 7
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 8
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 9
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 10
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 11
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 12
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 13
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 14
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 15
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 16
Serial Number
Impedance (mΩ)
Voltage (V)
Person Checking
Name
John Doe
Date
Sign
Clear
Save
Insulation test
Name
John Doe
Date
Sign
Clear
Save
Total Impedance
Name
John Doe
Date
Sign
Clear
Save
BMS Version
Name
John Doe
Date
Sign
Clear
Save
CAN Settings
Name
John Doe
Date
Sign
Clear
Save
1.5 TEST RESULTS
System level voltage
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
System level load current test
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
System level charge current
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
System level communication test with BMS
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
1.6 ACCEPTANCE SIGNATURE(S)
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop QA Manager
Name
QA Manager
Date
Sign
Clear
Save
Submit Inspection
Manufacturing Inspection: System
Manufacturing Inspection: System
Battery Pack & MCU Quality Control
All fields auto-save as you type
1.1 RESPONSIBLE PERSONS
1.1.1 The activities in the document should be completed by the workshop team.
1.1.2 This document should be completed by the team with review from the workshop QA management.
1.2 MECHANICAL SYSTEMS BATTERY PACK
NR - GENERAL
Battery box manufacturing:
Is container square?
Select
Yes
No
No welding spatter inside container? – GO / NO GO
Select
GO
NO GO
20x20mm square tube fitted?
Select
Yes
No
LMU and Fuse bracket fits?
Select
Yes
No
Front flap can open?
Select
Yes
No
Lid is square and fits?
Select
Yes
No
DBM foot piece fits?
Select
Yes
No
COMPLETED: WORKSHOP
Select
Yes
No
X
Name
Select Employee
John Doe
Jane Smith
Mike Chen
Sarah Brown
Date
Sign
Clear
Save
Add Person
CHECKED: WORKSHOP SUPERVISOR
Select
Yes
No
X
Name
Select Supervisor
Tom Harris
Lisa Wong
Date
Sign
Clear
Save
Add Person
Cells layout tested within the battery envelope (Packing the cells within 5 minutes)
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
Sufficient space around cells to fit rubber insulation
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
All connection ports fitted without interference
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
1.3 MECHANICAL SYSTEMS MCU
NR - General
Battery box manufacturing:
Is container square?
Select
Yes
No
No welding spatter inside container? – GO / NO GO
Select
GO
NO GO
Rivnuts fitted for the HV plate?
Select
Yes
No
Bracket for CB included and is square?
Select
Yes
No
Bracket for PC board included?
Select
Yes
No
Lid is square and fits?
Select
Yes
No
DBM foot piece fits?
Select
Yes
No
COMPLETED: WORKSHOP
Select
Yes
No
X
Name
Select
John Doe
Date
Sign
Clear
Save
Add Person
CHECKED: WORKSHOP SUPERVISOR
Select
Yes
No
X
Name
Select
Tom Harris
Date
Sign
Clear
Save
Add Person
All components fit in indicated space
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
Sufficient space around components to avoid short
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
All connection ports fitted without interference
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
1.4 ELECTRICAL SYSTEMS
NR - General
COMPLETED: WORKSHOP
Select
Yes
No
X
Name
Select
John Doe
Date
Sign
Clear
Save
Add Person
CHECKED: WORKSHOP SUPERVISOR
Select
Yes
No
X
Name
Select
Tom Harris
Date
Sign
Clear
Save
Add Person
All cells are packed in a series layout
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
All busbars are connected correctly, and bolts are torqued to 6Nm
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
Fuse installed
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
All cell harnessing installed and correctly restrained
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
All BMS harnessing installed and correctly restrained
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
Brass rings quality checked and pulled tested
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
HV link cables manufactured and crimped correctly
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
1.5 RECORD
Record date of production
Select
Yes
No
X
Name
Select
John Doe
Date
Sign
Clear
Save
Add Person
Record batch codes and impedance of each cell
Cell Nr. - 1
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 2
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 3
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 4
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 5
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 6
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 7
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 8
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 9
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 10
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 11
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 12
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 13
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 14
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 15
Serial Number
Impedance (mΩ)
Voltage (V)
Cell Nr. - 16
Serial Number
Impedance (mΩ)
Voltage (V)
Person Checking
Name
John Doe
Date
Sign
Clear
Save
Insulation test
Name
John Doe
Date
Sign
Clear
Save
Total Impedance
Name
John Doe
Date
Sign
Clear
Save
BMS Version
Name
John Doe
Date
Sign
Clear
Save
CAN Settings
Name
John Doe
Date
Sign
Clear
Save
1.5 TEST RESULTS
System level voltage
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
System level load current test
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
System level charge current
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
System level communication test with BMS
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop Supervisor
Name
Tom Harris
Date
Sign
Clear
Save
1.6 ACCEPTANCE SIGNATURE(S)
Workshop
Name
John Doe
Date
Sign
Clear
Save
Workshop QA Manager
Name
QA Manager
Date
Sign
Clear
Save
Submit Inspection